5. gummy mogul machine

Vitamin Gummies

  • Machine reliability improvements
  • Maintenance optimisation
  • Reorganisation of resources
  • 37% reduction in downtime
  • 21% increase in output
  • +$1.5M extra annual sales
Aerial view of Callaway Nuclear Plant with cooling tower amidst lush landscape under a blue sky.

Nuclear Decommissioning

Bespoke programme that enhanced operational and maintenance capability thus ensuring achievement of Authority productivity targets

Two male employees organizing products in a cozy grocery store.

Lean Leadership Training

  • Unique experiential events to learn and develop core basics
  • Leaders gain confidence and capability to guide their teams through the CI journey
  • >€500k saving during first weeks
pentax image

Recovered Hours in Heavy Engineering

  • Realignment of tendering process
  • Task classification for build stages
  • Challenge to remove rework steps
  • Standardisation of procedures
  • Recovery of ~£150k manpower ‘black hole’ each individual build
13. aero assembly line

TPM in Aerospace

  • Collaborative programme design
  • Development of in-house team
  • 100% maintenance plan adherence
  • 85% reduction machine stoppages
  • 400% improvement in MTBF
  • 95% reduction in cleaning time
Close-up of freshly harvested black olives in a yellow bin, ready for processing.

Asset Care in Food Manufacturing

  • TPM programme
  • Practitioner training
  • Responsive control systems
  • Sales increase 9%
  • £550k PA direct savings
Aerial shot showcasing the charming layout of suburban houses in Cringleford, England.

Bespoke Product Offering

  • Fundamental changes to decision making authority & accountability
  • Plant capability to produce & ship
  • Overall process simplification
  • Back-Office bottlenecks removal
  • 10-14 day Lead Time now 1 day
Close-up view of a robotic arm equipped with a video camera, showcasing modern technology.

Onshoring High Tech Defence Equipment

  • Onshoring of design & manufacture to the UK
  • Full client quality & delivery
  • 50% reduction in direct workforce
12. east leake site

Construction Products

  • E2E supply chain optimisation
  • Multi-site: World Class Manufacturing
  • £1M+ gain on retained capital
  • £3M+ achieved cost savings
  • 100% customer availability standard
  • 30% stock volume reduction
15. recycled feed

Recycled Feedstock

  • Supplier Development approach
  • Commercial emphasis
  • End-use equipment capability
  • Elimination of equipment damage
  • 98% reduction in plant stoppages
  • £250k p.a. savings on repairs
A yellow excavator at a rural construction site, ready for operation.

Yellow Goods Assembly

  • Workflow optimisation
  • Staff capability development
  • Process efficiency evaluation
  • 53% reduction in resource need
  • 77% assembly time reduction
16. specialist manufacturing

Specialist Defence Components

  • Machine capability re-establishment
  • Restructure of scheduling process
  • Introduction of ‘People Systems’
  • Redesigned flow of materials/WIP
  • 21% > 80% OEE on key machines
  • 540% increase in productivity
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Public Transport Provider

  • Management realignment
  • Strategy deployment
  • Reward & Recognition system
  • 40% productivity improvement
  • £6.5M savings achieved
  • Return to profit
Vibrant blister packs showcasing a variety of colorful pills and capsules, a modern take on healthcare.

Pharmaceutical Supply Chain

  • Culture of Excellence established
  • Global resource alignment
  • 85% delivery improvement
  • 40% production increase
  • 3-fold sales growth enabled